All parts meet new limit tolerances service limit tolerances not used. The flight propeller may be used contingent on careful. A description is included in this manual of the various models and special equipments of the series and. Information contained in service documents will be incorporated into engine parts, maintenance, and overhaul manuals at the next. If replacing pn 634505 or 649496 less that a complete set, prior to engine overhaul, torque the replacement nut pn 652541 to the required valve of the original fasteners pn 634505 or 649496. Warning continental motors icas are applicable only to continental motors engines conforming to the approved, type certified engine model configuration. If an engine consistently accumulates 40 or more hours per month since being placed in service, add 200.
October 10, 2010 finally doing the final assembly installing the top end on this engine. Continental aircraft engine c75 c85 c90 o200 service. Teledyne continental motors tcm, including those continental engine series. Continental c75, c85, c90 and o200 overhaul and parts manuals. View and download continental motors o 200 d installation and operation manual online. Visit the maintenance manual page now to download your copy or order a printed copy from our powerstore. Continental has been producing aircraft engines for since the 1930s. Permold series maintenance manual red sky ventures. Consult the applicable tcm overhaul manual and follow the recommended test cell operational procedures listed.
Aircraft and engines that have been modified from their original type design must have the fuel injection system maintained in accordance with the supplemental type certificate holders faa approved instructions. Maintenance andor overhaul manual for the proper torquing sequence. Ignition systems application data service support manual 5 15 october 2015 2. O 200 a view continental recommended tbo periods sil989a piston engines the process. Teledyne continental motors overhaul manual for 10520 series. Chapter 05 time limitsmaintenance checks extra aircraft.
Previous editions are obsolete upon release of this manual. C85, c90, o200 overhaul manual 184x30622a io240a overhaul manual. This bookmarked, searchable and indexed cd contains the following aircraft engine o 200 c75 c85 c90 continental overhaul and parts manuals. Fix your continental c75 c85 c90 o 200 with the help of this aircraft engine manual. Department of transportation federal aviation administration 800 independence avenue, sw washington, dc 20591 866 tellfaa 866 8355322. The sc short cover series magnetos are supplied for factory new and factory rebuilt magnetos in place of the s20 and s 200 magnetos previously supplied. Continental c75 c85 c90 o200 service overhaul manual c75 c. Engine was assembled in accordance with the continental overhaul manual. Propeller refer to latest edition of mtpropeller operation and installation manual e124 and service bulletins ground magneto primary circuit before working on propeller o 1 remove spinner and check for cracks. To provide airworthiness limitations information for all teledyne. Get the best deals on continental aviation engines when you. Continental overhead valve engine the continental overhead valve engines range in size from 1. Norvic are tcm continental specialists and by using genuine tcm continental parts will ensure your cessna 150 is back in the air with the minimum of fuss.
Maintenance manuals, overhaul manuals, and service documents. This series currently includes the c75, c85 and c90 in the 8, 12, 14 and 16 configuration and the 0 200. Teledyne continental motors o 200 100hp aircraft engine. Tm a teledyne technologies company po box 90 mobile alabama 36601 2514383411 sb967 crankcase caution. Service maintenance instructions relative to accessories installed on teledyne. Click on the go back button to return to the manual.
Make norvic your first call for all o 200 requirements, including tcm continental overhaul, shock load inspection, our fast exchange service, or general repairs. Service document master index welcome to continental motors. Teledyne continental motors overhaul manual for 10520. Illustrated parts catalog for 10360 series aircraft engine. View online or download teledyne tsio360e overhaul manual. The subject matter of this service bulletin is incorporated in. These are brand new continental cylinder assemblies purchased through a. Spark plug condition has a major effect on the continued airworthiness of the engine and its ignition system. Always use the latest configuration distributor gears available. For the different service document categories released by continental, refer to the most current version of m0, standard practice maintenance manual for continental aerospace technologies service documents and sil640, new service document format for continental ignition system service documents. Continental motors technical publication library has moved to aircraft technical publishers atp.
Perform the engine operational check according to instructions in section 63. Revisions to this manual will be furnished to purchasers who fill out and return the registration post card located in the front of this manual. Continental engines parts continental parts documentation replacement parts cylinders parts bearing sets cams and lifters overhaul gasket set application charts single cylinder gasket sets top overhaul gasket sets. Continental engines c75 c85 c90 o200 service overhaul. Warning operations that may result only in engine damage are identified in the repair manual by this. The time between engine overhaul tbo provided in this document applies only to engines that have been operated and. This manual is published for the guidance of all facilities engaged in operation, maintenance and overhaul of four cylinder engines of the teledyne continental c and 0200 series. Therefore, the importance of proper spark plug maintenance cannot be. A description is included in this manual of the various models and special. A io520 series engine overhaul manual 31 august 2011. Continental c75 c85 c90 o200 service repair overhaul. Io360 series engine maintenance and overhaul manual supersedes x30594 september 2015. Since the first edition was published the teledyne continental four cylinder c series engines have been expanded several times.
Continental lhead overhaul manual wisconsin motors, llc 2020 fletcher creek drive, memphis, tennessee 383. Continental c75 c85 c90 o 200 service overhaul manual c75 c85 download teledyne continental c75, c85, c90 and 0200 series service overhaul repair manual. These warnings in the repair manual and on the engine are identified by this symbol. Prices were updated with continental s latest price increase in december 2015. Box 90 mobile, al 2514368299 page no doc no revision 19970324 20151021 6 of 28 sid973 g c. About 150 200 pages of motor contents, list of about 95 illustrations, list of 21 list of tables. Aviall master distributor find the parts you need at a distributor near you. Continental motors does not provide a tbo for engines that have been. The correct torque sequence from the latest version of the appropriate overhaul manual must be followed for correct crankcase and cylinder assembly. A ignition systems application data service support manual. This series currently includes the c75, c85 and c90 in the 8, 12, 14 and 16 configuration and the 0200. Continental c75 c85 c90 o200 engine overhaul manuals. Continental s recommended time between overhaul tbo for these engines is 1,800 hours of operation or 12 years in service, whichever is reached first. Legacy configurations of s20 and s 200 series magnetos may remain in service for many years, cross references are provided in table 1, sorted by old part number to.
Continental o470 and io470 illustrated parts catalog. Beginning with the 1989 s20s 200 service manual, the earlier gears were required. All gears, castings, counterweights, and housings replaced as. Continental c75 c85 c90 o 200 service overhaul manual c75 c85. This manual is prepared in a userfriendly format suited equally for electronic viewing and print. Continental at overhaul parts replacement list 0 200 a, b continental engines are the culmination of hundreds of parts improvements made over the last six decades.
Teledyne continental c75 c85 c90 o 200 service overhaul manual download this continental aircraft manual is published for the guidance of all facilities engaged in operation, maintenance and overhaul of four cylinder engines of the teledyne continental c75, c85, c90 and 0 200 series. Service support manual quality aircraft accessories. The company originally built the a40 engine, a 38hp 4 cylinder horizontallyopposed aircooled engine used in the piper cub. Continental c75 c85 c90 o200 service overhaul manual c75. This manual is published for the guidance of all facilities engaged in operation, maintenance and overhaul of four cylinder engines of the teledyne continental c and 0 200 series. Continental motors o200d installation and operation manual. M0, standard practice maintenance manual, september 2019. Troubleshooting engine troubleshooting instructions are in chapter 8 of the maintenance and overhaul manual. Prices were updated with continentals latest price increase in december 2015. The published maintenance manuals, overhaul manuals, operator manuals and installation and operation manuals for gasoline engines are listed below. If internal magneto components require replacement or adjustment, the magneto must be. Teledyne overhaul manual, continental e165, e185, e225 aircraft engines. This continental aircraft manual is published for the guidance of all facilities engaged in operation, maintenance and overhaul of four cylinder.
View online or download continental motors f163 operation and maintenance instructions. Click here for the diesel engines and here for our experimental engine documentation. O 200 d and x series engine maintenance and overhaul manual. The standard certification for the c90 and o 200 specifies avgas 8087 as the minimum fuel grade. This manual is published for the guidance of all facilities engaged in operation, maintenance and overhaul of four cylinder engines of the teledyne continental c75, c85, c90 and 0 200 series. Continental c75, c85, c90 and o 200 overhaul and parts manuals ive always wondered why the change from say c90 to o200. Maintenance and overhaul manual for detailed fuel system adjustment and maintenance procedures. This is the electronic pdf download version of the teledyne continental c75 c85 c90 o 200 service overhaul manual. Teledyne continental motors aircraft engine service bulletins. View online or download continental motors o 200 d installation and operation manual.
Manual revisions teledyne continental motors manuals are revised as necessary. Continental c75 c85 c90 o200 service repair overhaul manual. Oh24 continental iof550 permold series overhaul manual. Continental aircraft engines in our factory are reprinted herein by. Person performing overhaul, periods for all teledyne continental aircraft engines. Teledyne continental aircraft engine service publication should be made through these facilities.
Likewise, wisconsin motors, llc continental distributors and dealers, because of their close factory relations, can render the best and most efficient service. The above publications can be ordered through your teledyne continental motors distributor or. If internal magneto components require replacement or adjustment, the magneto must be removed from the engine. Continental aircraft engines o200 parts catalog rob. M2, o200d and x series engine maintenance and overhaul manual, june 2017. All c90, o200 and o300 series engines fitted with a rolls royce. These manuals are on a cd in pdf format so you can view zoom and print any or all pages for a perfect copy of the original document.
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